Thursday, December 29, 2011

Homemade 1.8kW Inverter-Generator

I built this a Generator a couple of years ago, because we used to have alot of power outages, and I didn't like what I saw at Home-less Depot and Lowe's. Used it several times for power outages, our Ham Radio club's annual Field Day, and places where there is no AC. Although it puts out only 1800W, its battery-Inverter arrangement allows the gen-set to run in silent-mode (engine shut down). I have about 500Ah extra capacity I can add, so at 1kW load, I can run on batteries for about 6 hours (conservatively), and about 10 hrs at 500W load, before the engine need to be restarted to charge the batteries. I found the engine, alternator, inverter, and generator frame, all new, all on eBay. The Alternator, in case you didn't hear in the video (lots of noise) is a 140A OEM unit, and the engine is a Briggs & Stratton 6.0hp vertical-shaft, electric start. Xantrex makes the inverter (a Pro-Sine 1800 with 12V input, hard-wired 120VAC output), and the frame was from a Coleman 6500 generator. Wheels are pneumatic, and the steering mechanism turns via custom-made brass fitting. The engine drives the alternator by a K-6, 6-rib serpentine belt. Engine pulley is 7.00" dia., and the alternator pulley is 5.00" dia., from an old Ford smog-pump. I am no longer seeking suggestions for a its name- I'll just call it my 1.8kW Inverter-Generator.

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Wednesday, December 7, 2011

The Fastest Way To Destroy Your Diesel Engine

!±8± The Fastest Way To Destroy Your Diesel Engine

The title that I have given to this article might be a little deceiving. In this article I am going to talk about the benefits of a feared power enhancer for diesel engines. The one that I am going to talk about is propane injection. Most propane injection systems offer power increases of 80 to 100 horse power on diesel trucks, and about 40 to 50 horse power on diesel cars. It also gives an equal or greater amount of torque. That is quite a power increase. The fear that most people have is that they will over fuel their engine with propane which would cause costly damage. The propane systems that we run are not adjustable and run off of a vacuum draw which will draw the correct amount of propane that your engine can use safely. Also our systems contain a vaporizer which will not allow liquid propane to enter the system. This eliminates the possibility of a liquid surge which would cause serious damage.

The Fact is that if the propane system is installed properly it can be very beneficial to your engine. Propane is a higher octane fuel than gasoline or diesel fuel, and it will burn slower and longer which will increase power and economy. Also, most diesel engines only burn 75% of their fuel. If you run diesel fuel with propane, your engine will actually be able to burn 100% of its fuel. That alone will increase fuel economy and power because your engine is burning all of the fuel instead of just a portion of it. Propane also breaks down carbon build up in the engine, which will reduce wear and tear on the engine. Propane also doesn't dilute the engine oil, which in turn often lengthens oil change intervals.

When running propane, the same amount of diesel fuel is injected as usual. It uses less diesel fuel though because the use of the propane allows for a more complete burn. You also have to use less pedal to achieve the same speed because you are adding more power. It really doesn't give a super big mileage gain, but if you figure it all out, it will actually cost a little less per mile to travel. Then you add on top of that the savings from reduced engine wear and tear, because with propane the engine won't build up carbon. Also the savings from having cleaner oil, and extended oil change intervals, adding propane is well worth it. On top of all those savings, you end up with a considerable power increase.

One of the only drawbacks to running propane is that public propane stations aren't as common as gas stations are, but you don't have to worry about running out of propane and damaging the engine. If you run out of propane you can just keep running. Most kits have an on/off switch also, so if you don't want to run it all the time you can just shut it off. So in conclusion, propane should not be feared. To the contrary, propane has many great benefits.


The Fastest Way To Destroy Your Diesel Engine

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Tuesday, November 29, 2011

Why Small Diesel Generators Top the Emergency Power Generation Class!

!±8± Why Small Diesel Generators Top the Emergency Power Generation Class!

Small diesel generators have become an essential household item for many families throughout the United States. In areas prone to hurricane, tornadoes and severe winters, small diesel generators provide life saving aid. One only has to live through a power outage lasting several days in below freezing conditions to realize how difficult life would have been without one of these superb little machines.

Small diesel generators have always had wide acceptance within industrial, rural or building applications. However, with the advance in diesel technology and the small engine over the past few years, diesel is fast becoming the preferred option for household generator owners. These small compact units are not only safer to operate, but they are now much quieter and last much longer than their petrol counterparts.

The reality of small diesel generators being incredibly noisy and smelly is now fast disappearing. One only has to look at sales figures of these engines to the domestic market over the past couple of years to realise how quickly this has happened. More and more home stand-by generators are now diesel powered.

Suburbia, particularly in those areas that are prone to power outages through one reason or other has become inundated with alternative power sources of latter years. This has historically been the domain of the small petrol generator which was relatively lightweight and easy for the home handyman to operate. In the wrong hands though, the toxic emissions from these types of generator have proven to be deadly. Safety for many people is reason enough to change to the small diesel generators. The exhaust fumes are not nearly as toxic as those that are emitted from gasoline engines. The fact that they require less maintenance is also another main reason for the change. No ignition system, carburettor or spark plugs means that there is far less that can go wrong.

In a stand-by situation the small diesel generator shows why it is so good. It is built to work for hours on end, in fact the harder it has to work the better it likes it. Gasoline generators on the other hand are more than likely going to self-destruct if put to the same kinds of tasks as these gensets. They are designed for intermittent use and when working under load they are also usually very noisy. Homes today are also not the simple affair that they used to be. Now fitted with modern electronic devices, they require a back-up power system that provides high quality stable power. They provide this quality that protects this sensitive equipment from damaging power surges.

The only real downside with the low output units is their initial cost. This cost though much greater will soon be offset by the lower maintenance costs, and the long problem free life that you can expect. Ten to fifteen years is not an unreasonable life expectancy of a small diesel generator providing regular maintenance requirements are carried out.


Why Small Diesel Generators Top the Emergency Power Generation Class!

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Thursday, November 17, 2011

More of my Lister JP3 Diesel engine

Well now it's finally out of the trailer, sitting on the floor. It's so much easier to work on. In this vid you can see I have made up a set of new injector lines, and this is the first run with them fitted. This time it's filmed with a camera phone, but the quality should come out ok. Hope you enjoy the sound as much as I do! Still plenty of cosmetic work to be done. Will post more as things progress. You're welcome to leave comments if you like what you see. Cheers, Ben.

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Monday, October 17, 2011

Lister Petter Engines And Generators Are Trusted

!±8± Lister Petter Engines And Generators Are Trusted

Lister Petter is a British company, known around the world for manufacturing various reliable, premium diesel engines and quality generators. Lister generators can be used for residential, commercial and industrial applications. Products produced by Lister Petter are very popular because they are extremely rugged and have a long life expectancy.

Depending on the size of a Lister generator, and the maintenance it receives, it is not unreasonable to expect that a unit will run for at least 20 - 30,000 hours before it will need its first major overhaul.

For the longest time, Lister Petter built durable diesel engines, but has now added propane and natural gas fueled models to its production line. Since 1984, the company has also been producing generating sets, which was a tremendous success. By 1999, they were listed as the third largest assembler of stationary industrial generator sets in the world, in the 5kW to 20kW range. And if that is not enough; the British corporation is also becoming a key manufacturer of heavy duty industrial engine generator sets. These are equipped with features, such as:

• A radiator-cooled engine with pusher fan

• An integral base frame

• A large fuel tank

• Battery cables plus hold down

• Vibration isolators

• 12 Volt electric start with belt driven battery charging alternator

• A medium duty air cleaner

• Engine mounted muffler with rain cap

• A mechanical fuel pump

• Fan and belt guard

• Main line circuit breaker

• Close coupled flexible plate drive AVR alternator

Generator controls with auto start, which are standard, can be started manually, or through remote contacts, appropriate for automatic transfer switches. Control panels generally include an hour meter, automatic starter disconnect, a 3-position run/off/auto rocker switch, as well as high engine temperature, and low oil pressure shutdowns.

Lister generators can be used for residential and commercial applications as a prime source for electricity or as a reliable backup whenever power outages occur. Some companies rely on power to do business, and losing electricity, even for a short period of time, can be devastating. Just imagine how you would feel being stuck in an elevator for hours, and no way out!

Lister Petter understands that there is a need for various kinds of generators, and that one Lister generator type is not enough to cover all the requirements today's consumers express. It is an excellent reason to put engineers to work and create even more advanced and longer lasting engines and generators.

The engines produced by Lister Petter are not only used in generators, but also in stationary industrial applications. They are quite suitable as pumping equipment or to generate electricity. Some of these generator sets are designed especially for purposes such as welding, in-house pumping, or irrigation projects. Some of the company's engines are even used in marine applications. These engines are very powerful and extremely reliable.

Individuals, as well as business owners who are considering purchasing a Lister generator, will not regret their decision. Their unit will run efficiently, and much longer than any other competitive model.


Lister Petter Engines And Generators Are Trusted

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